Jiangsu Shuangfu Environmental Protection Equipment Co., Ltd

Integrated water treatment system solution providerOne-stop standardized water treatment equipment manufacturing enterprise
Consultation Hotline:+86 18559799562

20t/H single-stage reverse osmosis pure water equipment

Provide one-stop solutions from design, production, and installation

  • water production:0.25-500m³/h
  • material:UPVC/SS304/SS316
  • desalination rate:99.8%
  • Electrical resistivity:5μs/cm、10μs/cm
Free design proposal
ISO 9001 certification
ISO 4001 certification
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Consultation hotline +86 18559799562
  • Product Details
  • after-sales service
  • Brand Advantage
  • Scope of application

Excerpt:

Industrial pure water machine, specially designed for industrial scenarios such as chemical, power, photovoltaic, food and beverage, can stably provide high-quality pure water with conductivity ≤ 5-10 μ S/cm, in compliance with GB/T 19249-2017 "Reverse Osmosis Pure Water Machine" standard. The equipment adopts the core technology of "pretreatment+RO reverse osmosis+frequency conversion control", supports customized flow rates of 0.5-100 tons/hour, accurately adapts to different production line water needs, effectively solves problems such as scaling, corrosion, and residual impurities in industrial production, and helps enterprises improve process stability and product qualification rate. It is a reliable choice for industrial water purification.

Single stage reverse osmosis pure water equipment is an efficient water treatment device developed for various water purification needs. This equipment adopts internationally advanced reverse osmosis membrane separation technology, with a desalination rate of over 99.5% (under standard operating conditions) for membrane elements. It can effectively remove more than 98% of soluble salts, 99% of colloids, microorganisms, organic matter, bacteria and other impurities in water. The designed water production range of the equipment is 0.5-100m ³/h, which can be customized according to the water needs of users in different industries. It is widely used in various fields such as chemical industry, food and beverage, and provides stable and high-quality pure water guarantee for enterprise production. Its core advantage lies in integrating complex water treatment processes, achieving automated operation through precise control systems, greatly reducing manual operating costs, and improving water use efficiency.

The impact of impurities in water on equipment

Various impurities in water can affect the operational efficiency and service life of single-stage reverse osmosis pure water equipment. Among them, if the content of suspended solids and colloids (such as sediment, clay, algae, etc.) is too high, it will block the microporous structure of the reverse osmosis membrane, resulting in a decrease in membrane flux, an increase in equipment operating pressure, and a decrease in water production; When the concentration of soluble salts (such as calcium, magnesium, sodium, sulfate, etc.) is too high, scaling is prone to form on the membrane surface, especially when the Langmuir index (LSI) of the raw water is positive, the risk of scaling significantly increases, affecting the desalination performance of the membrane; Organic matter (such as humic acid, fulvic acid, oil, etc.) and microorganisms (bacteria, fungi, algae, etc.) will adsorb on the membrane surface, forming organic pollution and biofilm, which not only reduces the separation efficiency of the membrane, but may also produce odors and harmful substances, affecting the quality of the produced water; In addition, oxidative substances such as free chlorine can cause chemical damage to membrane components, disrupt the structure of the membrane, and lead to a decrease in desalination rate. Therefore, before the operation of the equipment, the raw water needs to be pretreated to control the turbidity of suspended solids below 1NTU, SDI (pollution index) ≤ 5, and residual chlorine content<0.1mg/L, to ensure stable and efficient operation of the equipment.

Single stage reverse osmosis pure water equipment has multiple significant characteristics, helping users achieve efficient and economical water needs. In terms of performance, imported Dow/Heiden reverse osmosis membrane elements are used, which have high desalination rate and strong chemical stability. They can achieve high water recovery rate (≥ 75%) at lower operating pressures (6-10 bar). Compared with traditional water treatment equipment, energy consumption is reduced by more than 30%, effectively saving operating costs. The equipment is equipped with an intelligent control system that integrates a PLC programmable controller and a 7-inch color touch screen. It can monitor key parameters such as inlet pressure, flow rate, conductivity, pH value in real time, support automatic flushing, fault diagnosis, and alarm functions, achieve unmanned operation, and reduce the difficulty of manual management. In terms of structural design, modular assembly is adopted, which occupies a small area (saving 20% space compared to similar products), is easy to install, and can flexibly adapt to different site environments. The material selected is 304 stainless steel frame and food grade PVC pipeline, with strong corrosion resistance and a service life of over 10 years. In addition, the equipment has strong adaptability and can handle various water qualities with a conductivity of ≤ 2000 μ S/cm, including groundwater, surface water, tap water, etc. It has a wide range of applications and meets the water use standards of different industries.

Equipment components and functions

The equipment is mainly composed of five core units, which work together to ensure the high efficiency and stability of pure water preparation. The preprocessing unit includes a multi-media filter, an activated carbon filter, and a precision filter. The multi-media filter is filled with quartz sand and anthracite, which can remove suspended solids, sediment, and other impurities with a particle size of ≥ 50 μ m in the raw water, resulting in a effluent turbidity of ≤ 5NTU; Activated carbon filters utilize the adsorption capacity of coconut shell activated carbon to adsorb residual chlorine, organic matter, and unusual odors in water, reducing COD (chemical oxygen demand) to ≤ 10mg/L; The precision filter uses a 5 μ m pore size filter element to further remove fine particles and provide pre protection for the reverse osmosis membrane. The reverse osmosis unit is the core processing part, consisting of a high-pressure pump and reverse osmosis membrane components. The high-pressure pump provides the required operating pressure (6-10 bar) for the membrane components, allowing the raw water to pass through the reverse osmosis membrane under pressure. The membrane components separate water molecules from impurities through the principle of selective osmosis, achieving efficient desalination. The cleaning unit is equipped with a cleaning water tank, cleaning pump, and security filter. When there is contamination on the membrane surface, the chemical cleaning program can be automatically or manually initiated to use specialized cleaning agents to remove pollutants from the membrane surface, restore membrane performance, and extend membrane service life. The control system unit collects real-time operating data through sensors, processes it through PLC, and controls the operating status of each valve and pump to achieve automated operation and parameter adjustment of the equipment, ensuring that the equipment operates under optimal conditions. The rack unit is made of high-strength 304 stainless steel material, and the components are arranged and fixed reasonably to ensure compact equipment structure, stable operation, and easy maintenance and repair.

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after-sales service
1. Archive exclusive data files, including all relevant information from design to production and operation, and keep detailed records of all equipment after-sales service reports for more than 15 years.
2. Lifelong telephone follow-up for equipment operation, maintenance, and repair.
3. Remind customers via SMS and phone to replace consumables.
4. Track the maintenance status of customers who have had their equipment repaired.
5. Remind customers to send back equipment operation records, and the technical department of SHUANGFU Environmental Protection will conduct technical analysis on the data to assess the overall system operation status and take preventive measures.
6. Propose a solution for equipment malfunctions within 30 minutes.
details
1. Upon receiving a notification of equipment malfunction and repair, propose a solution within 30 minutes.
2. The Customer File Management Center establishes exclusive customer files, which are updated and managed by dedicated after-sales professionals at any time. They conduct after-sales follow-ups on equipment and conduct follow-up visits after equipment maintenance to determine the efficiency and satisfaction level of equipment maintenance.
3. Provide system documentation for equipment design, manufacturing, verification, and operation to achieve traceability in equipment management.
4. After-sales professionals proactively conduct regular monthly phone follow-ups, record relevant data, provide methods to reduce operating costs at any time, remind of maintenance and consumable replacement, and other related matters, offer preventive maintenance and effective improvement and optimization suggestions, and can assist in transformation and upgrading. Professional engineers conduct regular on-site follow-ups to make correct judgments on the overall system operation, and prevent potential issues from arising.
5. Train at least 2-3 equipment operation and management personnel. After training, conduct skill confirmation and assessment. Those who pass the exam can take up their positions. Generally, our company requires the customer to arrange 1-2 people to participate in the entire installation process to ensure that the operators have a comprehensive understanding of the system.
6. For any questions or suggestions regarding the equipment usage, abnormal phenomena, special requirements, etc., customers can call the after-sales service hotline at +86 18559799562.
7. Equipment comes with consumable spare parts, and the company's warehouse is well-stocked with commonly used consumable accessories. We will promptly provide maintenance parts and materials to the site to address any issues.
8. Provide a system for equipment inspection and management, and guide the establishment of standardized management systems, management plans, relevant processes, and regulations for purified water.
We will tailor-make a construction plan based on your specific needs! All information will be retained for 15 years to facilitate future upgrades and renovations!

"Design Advantages":
1. One-on-one professional service, free on-site site survey, considering the placement area and entry space, and free testing of raw water quality.
2. Understand the customer's daily water demand, instantaneous water consumption, water quality requirements, as well as their production process and industry characteristics.
3. A professional team collaborates on the design, integrates on-site inspections by one-on-one service personnel, and offers one-stop services for water treatment solutions.
4. Intelligent design, precise control, high degree of automation, automatic forward/reverse washing/operation of each unit, linkage protection, alarm indication, 4-20ma data open, remote transmission to DCS central control system, truly achieving unattended operation.
5. Conduct segmented testing according to process requirements, measuring parameters such as conductivity, resistivity, pH, ORP, temperature, flow rate, velocity, and pressure, to ensure that the product water in each process step is qualified without contaminating the finished water in subsequent stages. Emphasis should be placed on process control.
6. Design products suitable for customers based on the principle of balancing comprehensive input costs and usage costs.

※SHUANGFU Environmental Protection Brand "Production Advantages":
1. All core components are imported, and we have established good long-term cooperative relationships with numerous international brands such as DOW, Hydranautics, GE, Siemens, Rohm and Haas, Grundfos, Rosemount, Seiko, Schneider, etc. This ensures reliable product quality.
2. Suppliers undergo product assessment, and unqualified suppliers with poor quality and service are eliminated, while preferred suppliers are selected and entered into the qualified supplier system.
3. Strictly implement the quality management system, with quality as the top priority, and conduct incoming material appearance and performance inspection -- production process inspection -- complete machine quality inspection.
4. Production personnel are assigned corresponding numbers for production, grouped and scheduled for production, with a division of responsibilities based on a responsibility system. Performance evaluation and strong traceability are established.
5. Conduct trial operation inspection and electrical jog test before the shipment of the entire machine to ensure that only qualified products are delivered to customers.

Manufacturing industry: automotive glass, steel, paper, textile, etc
Power industry: boiler, thermal power generation, cooling cycle, etc
Catering industry: beverage, food, dairy, drinking water, hotels, etc
Electroplating industry: coating, lighting, cooling, metal plating, LED lights, etc
Optoelectronic industry: photovoltaic photovoltaic lighting, new energy LED lights, etc
Electronics industry: electrical chips, circuit boards, microcontrollers, electronic components, etc
Pharmaceutical industry: Medical devices, oral liquids, finished drugs, biologics, etc
Energy industry: oxide semiconductor silicon materials, polycrystalline silicon metal extraction, etc
◆ Cosmetics industry:
Pure water for skincare production, shampoo production, hair dye production, toothpaste production, and hand sanitizer production
Food, beverage, and purified water industries:
Production of water for food production, beverage production, and purified water
◆ Electronics industry:
Aluminum foil cleaning; Electronic tube spraying and liquid preparation; Cleaning, sedimentation, wetting, film washing, and neck cleaning of the phase display tube glass shell;
LCD screen cleaning and liquid preparation: water for cleaning and preparing silicon wafers of transistors and integrated circuits.
◆ Battery industry:
Pure water for battery production, pure water for lithium battery production, pure water for solar cell production
Pure water for the preparation of concrete admixtures
High purity water for glass coating, water for cleaning glass products, and water for cleaning lamps
◆ Textile printing and dyeing industry:
Pure water for printing and dyeing auxiliary preparation, pure water for wet towel, and pure water for facial mask
Pure water for ultrasonic cleaning
Coating industry: pure water for coating preparation, electroplating preparation cleaning water, electrophoretic paint preparation cleaning pure water

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